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February 6, 2012
 


Viacheslav A. OKOVITIJ
Viacheslav A. OKOVITIJ
Head of the laboratory, Candidate of Technical Sciences

RESEARCH LABORATORY OF PLASMA SPRAYING OF COATING

The research manager of the laboratory is the chief research officer, Ph.D. of Technical Sciences, Professor Alexander Ph. Ilyuschenko.

Main directions of the research works of the laboratory:
investigations and developments of processes of forming plasma coatings on air, under decreased pressure, in a controlled atmosphere, under water, and by electroarc metallization and of spraying polymer powder coatings. The following materials are used in the developments: powders of metals and alloys and their compositions, polymer powder materials and compositions on their base, ceramic and metal ceramic powder materials, wires.

          In the laboratory there are investigated and developed:

  • new conceptual approaches and solutions of theory tasks and of practice of making dispersive powders, structure formation and obtaining protective coatings with the needed properties by methods of thermal spraying;
  • laws of powder particles interaction with the surface of parts and among each other during spraying coatings;
  • methods of diagnostics of powders spraying processes and coatings formation;
  • algorithms of solution of mathematical models, a program complex for a computer modelling of dynamic and thermal physics processes of plasma spraying using object-oriented programming technologies are proposed.

Robotized complex for plasma spraying in vacuum Parts of aviation and auto tractor technique, being strengthened by plasma coatings
a)
Parts of aviation and auto tractor technique, being strengthened by plasma coatings
b)
Robotized complex for plasma spraying in vacuum
Parts of aviation and auto tractor technique, being strengthened by plasma coatings

          In the laboratory there are developed some principally new powders to make coatings with a high complex of physical-mechanical properties and powders containing metal-like phases (carbides, nitrides, borides etc.) being produced using methods of grinding, conglomerating on binders, zol-gel technologies, mechanical alloying, SHS.

A priority character of technical solutions is confirmed with many inventor's certificates and patents on methods of production of powders and their compositions.

The presence of normative documentation on these materials (technical conditions, guiding materials) and a wide application in industry both in the Republic of Belarus and abroad, testify to the solution of the problem and to the need in the proposed powder materials of the consumers.


Microstructure of a transition zone Morphology of the PM-1 (NiCrAlY) powder being developed in the laboratory
Microstructure of a transition zone which is formed during spraying the PS-12NVK powder and the following annealing. x500
Morphology of the PM-1 (NiCrAlY) powder being developed in the laboratory

          There are developed technologies of spraying plasma heat resistant and heat shield coatings on blocks of nozzle blades of the 1st and the 2nd stage and a combustion chamber of aviation gas turbine engines, antifrictional and frictional coatings on the base of bronze and molibdenum, on block rings of gear-boxes and hydrocylinders pistons, wear resistant coatings on the base of oxide ce-ramics on parts of production of chemical filaments and thermal equipment as well as on coatings from self-fluxing alloys and compositions on their base on a wide scale of parts of general machine building purposes. There are carried out works to improve characteristics of heat shield coatings using methods of impulse laser treatment. Some "know-haws", ensuring a high quality, are used when optimizing a technology of spraying coatings. The developments are patented 15 times and are awarded the State bonus of Belarus.

          An output of bioactive powder, granulated and compacted materials on the base of hydroxyapatite with additives of an inert ceramic component was mastered together with the Institute of a nonorganic chemistry of NAScB. They are produced both in an amorphous state (for injections, impregnation of porous implants) and in a crystal state (for spraying coatings). Methods of produc-ing powder materials on the base of the hydroxyapatite and spraying coatings on implants for stomatology and surgery are patented.

          There are carried out developments in the field of spraying wear-resistant coatings, a specific feature of which is formation of the structure with surplus carbide phase inclusions of a solid lubricant in the form of graph-ite, a molybdenum disulphide, a calcium fluoride. Such coatings are characterized by wear-resistivity under various conditions of friction, unfavourable ones amongst (high contact loadings and temperature regimes of exploi-tation of tribocouplings, an unperfect lubricant).

          More than 60 technological processes and techno-logical instructions are developed, which are used on more than 40 specialized bays to spray powder protective coatings. A lot of equipment and devices have been pro-duced, which make a complete cycle of a technological provision from production of powders, preparing parts to be sprayed, forming coatings with the following ther-mal and a thermo mechanical treatment. Implementation of the authors' developments enabled to increase a dura-bility of various restored and strengthened parts of ma-chines and equipment 1,5 and more times in average to save expensive materials.

          Lately an enhanced interest to the obtained results from some organizations and companies of the USA, Switzerland, Germany, Corea and a carrying out of works according to international contracts with the USA, Germany, India, Israel, Bulgaria, Switzerland, the United Arab Emirates speaks in favor of their high level.